Bioactive Services, llc.

How Bioactive Services Achieves 5-Log Microbial Reduction Through Chemical-Free Steam Sterilization

In a health-oriented industry, the safety and quality of food and nutraceutical products must be assured. Bioactive Resources, as the leader in the processing of USDA Certified Organic Ingredients, has developed and validated a steam sterilization process that achieves a ≥5-log reduction of microorganisms (bacteria, yeast, and mold) without the use of chemicals. As a confirmed sterile product, the product is both safe and retains its natural qualities.

Understanding the 5-Log Reduction Standard

 

A 5-log reduction is a 99.999% reduction in microbial presence, an important goal for food safety Bioactive Resources steam sterilization services in New Jersey offers consistent 5-log reductions with their steam sterilization process, eliminating pathogens like E. coli, Salmonella, and coliforms. This allows food products to be shown to be safe for human consumption, and clean without harmful chemicals or the use of irradiation.

The Science Behind Steam Sterilization

 

Steam sterilization facilities in New Jersey use high temperature saturated steam under controlled pressure to denature proteins and eliminate pathogenic organisms. Unlike chemical sterilization methods, steam is considered safer because it is less toxic and does not leave residues, making it ideal for organic products. Bioactive Resources has improved the methods or sterility steam however, and it did not destroy the nutritional properties, flavor and color of heat sensitive ingredients. Their Organic Powdered Steam Sterilization capabilities are particularly suited for delicate and nutritionally dense materials.

Advantages of Bioactive Resources’ Steam Sterilization

 
  • Chemical-Free Process: Eliminates the need for chemical agents, aligning with organic certification requirements.
  • Preservation of Product Integrity: Maintains the natural qualities of ingredients, including taste, color, and nutritional content.
  • Validated Efficacy: The process’s effectiveness is independently verified, ensuring reliable pathogen reduction.
  • Versatility: Suitable for a wide range of products, including herbs, spices, vegetables, and powders, especially in the form of Organic Powdered Steam Sterilization.

Commitment to Quality and Compliance

 

Bioactive Resources operates facilities in New Jersey and Nevada, which have UL cGMP and USDA Organic certfication. These certifications confirm the quality assurance and regulatory commitment made by the company. As one of the leaders among USDA organic certified companies, Bioactive Resources is advancing food safety and organic ingredient processing in the United States.

Comprehensive Services Beyond Sterilization

 

Beyond steam sterilization, Bioactive Resources offers a suite of services to support clients in the food and nutraceutical industries:

  • Custom Formulations: Tailored solutions to meet specific product requirements.
  • Toll Blending: Expert blending services ensuring homogenous mixtures.
  • Packaging Solutions: From jar filling to pouch packaging, designed to maintain product integrity and appeal.

Serving Diverse Industries

 

Bioactive Resources caters to various sectors, including functional foods, nutraceuticals, organic food, pet food, and supplements. Their expertise in handling organic and delicate ingredients makes them a trusted partner across these industries. Bioactive Resources is one of the most experienced botanical extract suppliers in New Jersey.

Conclusion

 

Bioactive Resources’ steam sterilization services in New Jersey are an example of how creativity and quality can ensure product safety without changing the nature of the product as much. Their chemical-free approach not only meets stringent safety standards but also aligns with the growing demand for organic and natural products. By offering comprehensive solutions—from sterilization to formulation and packaging—Bioactive Resources stands as a pivotal partner for businesses aiming to deliver safe, high-quality products to the market. Among USDA organic certified companies, their excellence in steam sterilization facilities positions them as industry leaders in processing USDA Certified Organic Ingredients.

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