Packaging
powder packaging solutions

Comprehensive Packaging Solutions for Your Business
At Bioactive Services, we provide end-to-end packaging services tailored to meet the unique needs of your product line. Our seamless process ensures that your formulations are sourced, treated, blended, and packaged with the utmost precision and care—all in one location.
Our Packaging Capabilities
Jar Filling Services
Our jar filling operation was established in response to customer demands for a seamless, all-in-one solution for their formulations. Now, everything can be handled in one convenient location: formulation creation, ingredient sourcing, ingredient treatment, blending, and packaging.


Jar Sizes
- 100 grams – 900 grams
Jar Filling Specifications
- Fill Capacity: Minimum 100 grams
- Product Type: Powder
- Sealing: Induction sealing for secure, tamper-proof
Production Capacity
- Semi-Automated Line: Up to 7,000 jars per day
Pouch Filling Services
Reliable and Versatile Pouch Filling Solutions
Our pouch filling services are designed to provide a flexible and efficient packaging option for your powdered formulations. From ingredient sourcing to final packaging, we offer a seamless, all-in-one solution to meet your needs.

Pouch Filling Specifications
- Pouch Sizes: Customizable to your requirements
- Product Type: Powder
- Sealing Options: Heat sealing for secure and durable closures
- Capacity Per Pouch: Adjustable based on product volume
Production Capacity
- Semi-Automated Line: Up to 10,000 pouches per day
Packaging Options
- Twin Pack
- Pouch Filling


Production Capacity
- semi-automated
- 3500 NOS / shift
- 7000 NOS / shift
- semi-automated
Future plan
- fully automated 25000 Units / day
Why Choose our packaging solutions?
Integrated Services
From formulation creation to final packaging, we handle it all.

Advanced Technology
Semi-automated lines for precise, high-volume production.

Quality Assurance
Strict quality control ensures your products meet the highest standards.

Sustainability
Environmentally friendly practices and materials.

Custom Solutions
- Single, twin, and multi-pack configurations
- Organic and nutraceutical-grade packaging
- Fully scalable for small and large orders alike
Industries We Serve
- Nutraceuticals
- Organic products
- Functional foods
- Supplements


Jar Filling
Our Jar Filling operation was created as an answer to our customers requests for their formulations to be packaged.
Now you can have it all done in one location: formulation created, ingredients sourced, ingredients treated, blended and filled on site.
- Package Options: Single Jar, Twin Pak, Pouch
- Jar Fill Capacity: Min 100 g
- Jar Fill Product: Powder
- Lid Sealing: Induction
- Production Capacity: semi-automated line 7000 /day

Certification
- All process strictly follow NSF/GMP protocols.
- Available certifiable for OTC Organic, OU Kosher.
Toll Blending
Capacity | Batch/Day |
---|---|
250 kg | 2 |
1000 kg | 2 |
5000 kg | 1-2 |
Repacking Options
- Recyclable Carboard Boxes: 25kg minimums
- Recyclable Paper Sacks: 25kg minimums
- Polyethylene Super Sacks: 500kg maximums
Toll Sterilization
Our Safe Sterilization Services offer a continuous process kill-step that is capable of treating dry ingredients, in sizes from powders to pieces, gently, naturally, providing consistent 5 log outcomes.
Streamline Your Packaging Process
With our state-of-the-art facilities and expert team, we make it simple to take your product from concept to market. From jar filling to pouch filling, our flexible and reliable packaging solutions are designed to support your business growth.
Contact Us Today
Let us help you package your products with care, precision, and efficiency. Reach out to discuss your packaging needs and discover the Bioactive Services difference.
Frequently Asked Questions
Bioactive Services offers toll blending services for organic powdered ingredients, providing customized solutions to meet specific client needs.
Toll blending, also known as contract manufacturing, involves outsourcing the mixing and processing of raw materials to a specialized service provider. Bioactive Services utilizes advanced equipment and expertise to blend organic powdered ingredients according to client specifications.
Bioactive Services is equipped to handle a wide range of organic powdered ingredients, including but not limited to:
- Herbal extracts
- Plant-based proteins
- Superfood powders
- Dietary supplements
- Spices and flavorings
Bioactive Services offers packaging solutions tailored to client needs, including bulk packaging and retail-ready options. Clients can discuss specific packaging requirements during the consultation phase.
Bioactive Services adheres to strict quality control protocols to ensure the integrity and purity of blended products. This includes rigorous testing of raw materials, monitoring of the blending process, and final product evaluations to meet industry standards and client requirements.
Yes, Bioactive Services is capable of managing both small and large-scale production runs, offering flexibility to accommodate various project sizes and timelines.
Client confidentiality is a top priority. Bioactive Services implements strict confidentiality agreements and safeguards to protect proprietary formulations and sensitive information throughout the partnership.
Toll blending, also known as contract manufacturing, involves outsourcing the mixing and processing of raw materials to a specialized service provider. Bioactive Services utilizes advanced equipment and expertise to blend organic powdered ingredients according to client specifications.
Bioactive Services adheres to strict quality control protocols to ensure the integrity and purity of blended products. This includes rigorous testing of raw materials, monitoring of the blending process, and final product evaluations to meet industry standards and client requirements.
Bioactive Services is equipped to handle a wide range of organic powdered ingredients, including but not limited to:
- Herbal extracts
- Plant-based proteins
- Superfood powders
- Dietary supplements
- Spices and flavorings
Yes, Bioactive Services is capable of managing both small and large-scale production runs, offering flexibility to accommodate various project sizes and timelines.
Bioactive Services offers packaging solutions tailored to client needs, including bulk packaging and retail-ready options. Clients can discuss specific packaging requirements during the consultation phase.
Client confidentiality is a top priority. Bioactive Services implements strict confidentiality agreements and safeguards to protect proprietary formulations and sensitive information throughout the partnership.
Get In Touch!
We’re here to help and answer any question you might have. We look forward to hearing from you
- Sales
- General Information
- Customer Service
- (908) 561-3114
- 201-208-4647
- cs@bioactiveresources.com
- Address
- East Coast, 138 Sylvania Place, S. Plainfield, NJ 07080
- 908-561-3114